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Tooling for Wire EDM

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System 3R Tooling
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System Overview

Three steps to success – The route to rational production in Wire EDM machines can be summarised in three steps – Mounting, Reference system and Automation.

Basic Equipment

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Basic equipment, Wire EDM

Wire EDM positions the workpiece within the working area of the machine and on the machine’s zero line. Whether the workpiece is rectangular or round, small or large, thin or thick, tall or short, it is clamped with minimal risk of collision.

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Basic equipment, Macro

With a Macro chuck as basic equipment on the machine table, you can interconnect all your machines to create a single system. Move the workpiece from the wire EDM machine to the grinding machine or the die-sinking machine without subsequent alignment – quickly and precisely.

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Rotary & Positioning

B-axis, Macro

Compact Rotary Indexing Tables with pneumatic Macro chuck. Indexing 0-360° with smallest step 0.001°. Air connections for open/close, as well as turbo-locking/air-blast cleaning.

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Working Solutions

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Mounting heads

Rapid setup is essential if you want to benefit from the material removal capacity and the accuracy offered by modern machines. However, faster machines with increased flushing pressure cause resonance and vibration.

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Holders and vices in mounting heads

Supervice solves setting-up problems for the most frequently occurring sizes of workpiece – small to medium-sized. The high repetition accuracy not only allows presetting and fast setup; it also provides a solid foundation for rational series production.

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Chuck adapters

A wide range of chuck adapters for clamping workpieces on pallets in the Macro, MacroJunior and Mini systems. An ever-growing field of application is the manufacture of precision parts for the medical industry; another is the manufacture of electrodes for Die-sinking EDM.

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Holders for mounting in chuck adapters

The holders have been adapted for modern machines with high flushing pressure. These holders are mainly intended for clamping small to medium-sized workpieces on the zero line of the machine.

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Adapter elements

Adapter elements allow machining of complex geometries, even if the machine is not the very latest model. The range includes products for swivelling or height adjustment, as well as plain spacer elements.

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Advanced Systems

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System Matrix for Wire EDM

Extreme accuracy, Matrix feautures low construction height, ultra-precise indexing, a drawbar with a big through hole.

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3Ruler ruler system

The 3Ruler ruler system has been developed for clamping medium-sized and large workpieces in machines with a parallel or U-shaped machine table, as well as for machines with a frame table.

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EconoRuler System

The EconoRuler have been developed for clamping medium-sized and large work pieces in machines with a parallel or U-shaped machine table, as well as in machines with a frame table.

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3P Three-point system

Minimal risk of collision with three-point clamping. 3P is equally well suited to rectangular or round workpieces. Clamping takes only a few seconds.

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