Tooling For Parts Production

Experience always shows that measures to reduce the idle times of your machines are significantly more worthwhile than chasing seconds in the actual machining process. The solution is a stable and exact reference system. This lets you preset away from the machine and then set up the machine with minimum idle time. - Quickly and precisely!

System 3R provides a stable, precise reference system designed to dramatically reduce machine idle time and enable fast, repeatable setups—key to efficient parts production. Their tooling systems are widely used in EDM, milling, grinding, laser, and general precision manufacturing. According to System 3R’s official tooling overview, the core principle is reducing setup time—every minute shifted from in‑machine setup to external presetting directly increases spindle time and overall productivity.

Basic Equipment

Basic equipment, Macro

With a Macro chuck as basic equipment on the machine table, you can interconnect all your machines to create a single system. Move the workpiece from the wire EDM machine to the grinding machine or the die-sinking machine without subsequent alignment – quickly and precisely.

Rotary & Positioning

B-axis, Macro

Compact Rotary Indexing Tables with pneumatic Macro chuck. Indexing 0-360° with smallest step 0.001°. Air connections for open/close, as well as turbo-locking/air-blast cleaning.

Mounting heads

Rapid setup is essential if you want to benefit from the material removal capacity and the accuracy offered by modern machines. However, faster machines with increased flushing pressure cause resonance and vibration.

Holders and vices in mounting heads

Supervice solves setting-up problems for the most frequently occurring sizes of workpiece – small to medium-sized. The high repetition accuracy not only allows presetting and fast setup; it also provides a solid foundation for rational series production.

Chuck adapters

A wide range of chuck adapters for clamping workpieces on pallets in the Macro, MacroJunior and Mini systems. An ever-growing field of application is the manufacture of precision parts for the medical industry; another is the manufacture of electrodes for Die-sinking EDM.

Holders for mounting in chuck adapters

The holders have been adapted for modern machines with high flushing pressure. These holders are mainly intended for clamping small to medium-sized workpieces on the zero line of the machine.

Adapter elements

Adapter elements allow machining of complex geometries, even if the machine is not the very latest model. The range includes products for swivelling or height adjustment, as well as plain spacer elements.

Presetting & Inspection

Presetting and inspection

Machine can be used either for active machining or for non-productive setting-up operations on an idle machine. You can optimize machine capacity by presetting away from the machine.

Frames

Frames are large palletising systems adapted to the Wire EDM machine table dimensions.

Agie

AgieCharmilles

Catalogue

CHMER

Excetek

Fanuc

Makino

Mitsubishi

ONA

PROMT

Seibu

Sodick