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DMP Flex/Factory 350

Robust, flexible metal 3D printer for 24/7 part production

The DMP Flex 350 enables more efficient production of very dense, pure metal parts and includes improved gas flow technology for improved uniform part quality across the entire build area. Flexible, high throughput, high repeatability metal 3D printer that generates high quality precision parts with maximum part size of 275 x 275 x 420 mm or 350 x 350 x 350 mm from the most challenging alloys.

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Available Materials

Ready-to-run metal alloys with thoroughly tested build parameters (Inconel, Titanium, Cobalt Chrome, Aluminium, Steel).

Print large and high metal parts with our middle-size printer, 275x275x420*mm (XYZ) or 350x350x350mm (XYZ). *Height inclusive of build plate

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Build Envelope Size

Print large and high metal parts with our middle-size printer, 275x275x420*mm (XYZ) or 350x350x350mm (XYZ). 

*Height inclusive of build plate

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O2 in the build chamber

Guarantees consistent powder quality for high quality parts.

Print large and high metal parts with our middle-size printer, 275x275x420*mm (XYZ) or 350x350x350mm (XYZ). *Height inclusive of build plate

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All-in-one parametric software

3DXpert® streamlines your process to quickly and efficiently transition from a 3D model to a successfully printed part.

Print large and high metal parts with our middle-size printer, 275x275x420*mm (XYZ) or 350x350x350mm (XYZ). *Height inclusive of build plate

Key Benefits

Maintain highly repeatable quality

The DMP Flex 350 delivers the purest atmosphere during printing: a consistently low oxygen environment (fewer than 25 parts per million). This solution ensures excellent microstructures and very high density and stable mechanical properties.

Benefit from high throughput

High throughput 3D metal printing is ensured by the solution’s fast, bidirectional material deposition. At the same time, users’ productivity is accelerated by high printer utilization and short changeover time.

Lower total cost of ownership

An efficient factory is streamlined from end to end. With extensive experience in the production environment, our engineers have packaged their production workflow expertise into functional modules that enable maximum uptime and efficiency.

Core Technologies

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Unique vacuum chamber concept

Consistent, low O2 environment
Reduce your cost to part by avoiding non-quality scrap issues and get access to higher-margin regulated markets like aerospace and medical, where constant quality is a requirement for certified parts. Discover these benefits, thanks to our consistently low O2 environment in the printer to guarantee consistent powder quality for high-quality parts.

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Bi-directional recoating

Boost your productivity
Accelerate your productivity to reduce your cost per part, thanks to our high-performance, bidirectional recoating system that consistently and accurately deposits a fresh powder layer on each pass to reduce the time that the lasers are active.

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DMP Monitoring

Real-time process monitoring
DMP Monitoring allows users to see, analyze, understand and fine-tune their metal AM process with unprecedented capability. The DMP Monitoring toolset for enhanced quality control includes real-time process monitoring, synchronized images of the melt pool and powder bed, synchronized images of active and archived jobs for comparison, and a toolset for analyzing the magnitude of a subject area, enabling:

  • Real-time, in-build data collection and visualisation
  • Post-build process analysis
  • Build parameter optimisation
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3DXpert

All-in-one integrated software for Additive Manufacturing
3DXpert is an all-in-one integrated software to prepare, optimize and manufacture 3D CAD models using additive manufacturing (AM). Supporting every step of the additive manufacturing workflow from design to post-processing, 3DXpert streamlines your process to quickly and efficiently transition from a 3D model to a successfully printed part.

System Configurations

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DMP Flex 350 features

Increase your flexibility
Improve your flexibility and productivity with a Removable Print Module (RPM) that can be replaced with another RPM just after a job is finished. This also positively impacts the total cost of ownership because you can reduce downtime when switching from one material to another material by having one dedicated RPM per material.

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DMP Factory 350 features

Ensure maximum safety and powder integrity
DMP Factory 350 has an integrated powder management system with high-performance sieving and automated powder conveyance. The O2-free atmosphere of the powder workflow guarantees highest part quality as well as maximum powder usage and minimizes user powder contact.

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DMP Flex/Factory 350 Dual features

The DMP Flex 350 and DMP Factory 350 systems now come in a two-laser configuration, reducing build times by up to 50 percent. Boosting productivity while maintaining high quality and repeatability yields lower operational costs.

New features:
  • New Dual Laser (2x 500 W) configuration: Increases productivity and reduces costs
  • New pre-filter cyclone system: Decreases filter costs
  • New heated platform: Reduces risk cracking of specific building jobs
  • Enhanced Removable Print Module: Enables easy, fast and consistent calibration
  • Enhanced coater accuracy: Decreases machine-to-machine variability
  • Enhanced coater cutting tool: Decreases operator errors and machine-to-machine variability
  • New back powder tray on exhaust: Reduces loss of powder during cleaning
  • New Railroad UI in Operator mode: Reduced operator error
Discover More
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DMP Flex 350 Triple new features

  • Triple Laser (3x 500W) configuration: Increased productivity and reduced costs
  • 3-axis scanning systems with dynamic focusing: Better accuracy and higher productivity on large build areas
  • Full field laser: It allows to build large seamless parts
  • Configurable 275x275x420mm or 350x250x250mm RPM build volume: Perrrfectly matching the specific application requirements

Specifications

DPM Flex/Factory 350

Machine dimensions:

2370 x 2400 x 2869 mm (DMP Flex 350 in printing condition)
2370 x 2400 x 3470 mm (DMP Factory 350 in printing condition)

Machine weight:

4200kg

Laser type:

1 or 2 or 3 x 500 W / Fiber laser

Laser wavelength:

1070nm

Build envelope:

275 x 275 x 420 mm (height inclusive of build plate) – DMP 350 Single / Dual / Triple laser
350 x 350 x 350 mm - DMP 350 Triple laser

Layer thickness, range, preset:

Adjustable, min. 5 μm, typical: 30, 60, 90 μm

Minimum feature size:

200 μm

Minimum wall thickness:

150 μm

Accuracy:

± 0.1-0.2% with ± 100 μm minimum

Repeatability (related to actual printed jobs):

Δx (3σ) = 60 μm, Δy (3σ) = 60 μm, Δz (3σ) = 60 μm

Aluminium alloys:

LaserForm AlSi7Mg0.6, LaserForm AlSi10Mg, Certified Al6061-RAM2, Certified Scalmalloy, Certified Aheadd CP1

Titanium alloys:

LaserForm Ti Gr1, LaserForm Ti Gr5, LaserForm Ti Gr23

Steels

LaserForm 316L, LaserForm 17-4PH, LaserForm Maraging Steel, Certified Böhler M789

Cobalt-Chrome alloys:

LaserForm CoCrF75

Nickel alloys:

LaserForm Ni718, LaserForm Ni625, Certified HX, Certified GRX-810

Refractory metals:

Certified Tungsten, Certified C-103

Copper alloys:

Certified CuCr1Zr, Certified CuCr2.4, Certified CuNi30, Certified GRCop-42, Certified Pure Cu

Application Examples

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Increase in stiffness-to-weight ratio
The DMP-produced titanium brackets are 25-percent lighter than brackets manufactured by milling and feature a better stiffness-to-weight ratio.
Credits: Thales Alenia Space

Improve function optimization
In combination with 3DXpert software, create unlimited lettuce of scaffold structures allowing, for example, better osseo-integration of orthopedic implants.