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DMP Flex/Factory 350

Robust, flexible metal 3D printer for 24/7 part production
The DMP Flex 350 enables more efficient production of very dense, pure metal parts and includes improved gas flow technology for improved uniform part quality across the entire build area. Flexible, high throughput, high repeatability metal 3D printer that generates high quality precision parts with maximum part size of 275 x 275 x 420 mm or 350 x 350 x 350 mm from the most challenging alloys.

Maintain highly repeatable quality

The DMP Flex 350 delivers the purest atmosphere during printing: a consistently low oxygen environment (fewer than 25 parts per million). This solution ensures excellent microstructures and very high density and stable mechanical properties.

Benefit from high throughput

High throughput 3D metal printing is ensured by the solution’s fast, bidirectional material deposition. At the same time, users’ productivity is accelerated by high printer utilization and short changeover time.

Lower Total Cost of Ownership

An efficient factory is streamlined from end to end. With extensive experience in the production environment, our engineers have packaged their production workflow expertise into functional modules that enable maximum uptime and efficiency.

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Available Materials


Ready-to-run metal alloys with thoroughly tested build parameters (Inconel, Titanium, Cobalt Chrome, Aluminium, Steel).

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Build envelope size


Print large and high metal parts with our middle-size printer, 275x275x420*mm (XYZ) or 350x350x350mm (XYZ). *Height inclusive of build plate

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O₂ level in the build chamber

Guarantees consistent powder quality for high quality parts.

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All-in-one parametric software

3DXpert® streamlines your process to quickly and efficiently transition from a 3D model to a successfully printed part.

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DMP Factory 350

Increase in stiffness-to-weight ratio
The DMP-produced titanium brackets are 25-percent lighter than brackets manufactured by milling and feature a better stiffness-to-weight ratio. Credits: Thales Alenia Space

Increase in stiffness-to-weight ratio
The DMP-produced titanium brackets are 25-percent lighter than brackets manufactured by milling and feature a better stiffness-to-weight ratio. Credits: Thales Alenia Space

Improve function optimization
In combination with 3DXpert software, create unlimited lettuce of scaffold structures allowing, for example, better osseo-integration of orthopedic implants.

Ensure maximum safety and powder integrity

DMP Factory 350 has an integrated powder management system with high-performance sieving and automated powder conveyance. The O2-free atmosphere of the powder workflow guarantees highest part quality as well as maximum powder usage and minimizes user powder contact.

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DMP Flex/Factory 350 features

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Unique vacuum chamber concept

Consistent, low O2 environment

Reduce your cost to part by avoiding non-quality scrap issues and get access to higher-margin regulated markets like aerospace and medical, where constant quality is a requirement for certified parts. Discover these benefits, thanks to our consistently low 02 environment in the printer to guarantee consistent powder quality for high-quality parts.

Bi-directional recoating

Boost your productivity

Accelerate your productivity to reduce your cost per part, thanks to our high-performance, bidirectional recoating system that consistently and accurately deposits a fresh powder layer on each pass to reduce the time that the lasers are active.

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DMP Monitoring

Real-time process monitoring

DMP Monitoring allows users to see, analyze, understand and fine-tune their metal AM process with unprecedented capability. The DMP Monitoring toolset for enhanced quality control includes real-time process monitoring, synchronized images of the melt pool and powder bed, synchronized images of active and archived jobs for comparison, and a toolset for analyzing the magnitude of a subject area, enabling:

- Real-time, in-build data collection and visualization
- Post-build process analysis 
- Build parameter optimization

3DXpert

All-in-one integrated software for Additive Manufacturing

3DXpert is an all-in-one integrated software to prepare, optimize and manufacture 3D CAD models using additive manufacturing (AM). Supporting every step of the additive manufacturing workflow from design to post-processing, 3DXpert streamlines your process to quickly and efficiently transition from a 3D model to a successfully printed part.

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DMP Flex 350 features

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Removable print module

Increase your flexibility

Improve your flexibility and productivity with a Removable Print Module (RPM) that can be replaced with another RPM just after a job is finished. This also positively impacts the total cost of ownership because you can reduce downtime when switching from one material to another material by having one dedicated RPM per material.

DMP Flex/Factory 350 Dual

The DMP Flex 350 and DMP Factory 350 systems now come in a two-laser configuration, reducing build times by up to 50 percent. Boosting productivity while maintaining high quality and repeatability yields lower operational costs.

New features

New Dual Laser (2x 500 W) configuration
Increases productivity and reduces costs

New pre-filter cyclone system Decreases filter costs

New heated platform
Reduces risk cracking of specific building jobs

Enhanced Removable Print Module
Enables easy, fast and consistent calibration

Enhanced coater accuracy Decreases machine-to-machine variability

Enhanced coater cutting tool Decreases operator errors and machine-to-machine variability

New back powder tray on exhaust Reduces loss of powder during cleaning

New Railroad UI in Operator mode Reduced operator error

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DMP Flex 350 Triple

New features

Triple Laser (3x 500W) configuration
Increased productivity and reduced costs

3-axis scanning systems with dynamic focusing
Better accuracy and higher productivity on large build areas

Full field laser
It allows to build large seamless parts

Configurable 275x275x420mm or 350x350x350mm RPM build volume Perfectly matching the specific application requirements

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Specifications

DPM Flex/Factory 350

  • Machine dimensions
    2370 x 2400 x 2869 mm (DMP Flex 350 in printing condition)
    2370 x 2400 x 3470 mm (DMP Factory 350 in printing condition)
  • Machine weight 4200 kg
  • Laser type 1 or 2 or 3 x 500 W / Fiber laser
  • Laser wavelength 1070 nm
  • Layer thickness, range, preset Adjustable, min. 5 μm, typical: 30, 60, 90 μm
  • Build envelope
     275 x 275 x 420 mm (height inclusive of build plate) – DMP 350 Single / Dual / Triple laser 350 x 350 x 350 mm - DMP 350 Triple laser
  • Material deposition Soft blade recoater
  • Minimum feature size 200 μm
  • Minimum wall thickness 150 μm
  • Accuracy ± 0.1-0.2% with ± 100 μm minimum
  • Repeatability (related to actual printed jobs)Δx (3σ) = 60 μm, Δy (3σ) = 60 μm, Δz (3σ) = 60 μm

Materials

Aluminum alloys: LaserForm AlSi7Mg0.6, LaserForm AlSi10Mg, Certified Al6061-RAM2, Certified Scalmalloy, Certified Aheadd CP1
Titanium alloys: LaserForm Ti Gr1, LaserForm Ti Gr5, LaserForm Ti Gr23
Steels: LaserForm 316L, LaserForm 17-4PH, LaserForm Maraging Steel, Certified Böhler M789
Cobalt-Chrome alloys: LaserForm CoCrF75
Nickel alloys: LaserForm Ni718, LaserForm Ni625, Certified HX, Certified GRX-810
Refractory metals: Certified Tungsten, Certified C-103
Copper alloys: Certified CuCr1Zr, Certified CuCr2.4, Certified CuNi30, Certified GRCop-42, Certified Pure Cu